Ngemva Kwezingcingo Zesevisi Ezingaphezu Kuka-500, Nazi Izingxenye Ezi-3 Ezihluleka Kakhulu Ku-Screw Air Compressor

Uma ubulokhu usebenzisa i-isikulufa somoyaSekuyiminyaka engaphezu kwemibili, kungenzeka ukuthi usuvele uhlangabezane okungenani nenye yezinkinga kulolu hlu. Uma ungakahlangabezani nazo — zinike ezinye izinyanga eziyisithupha.

Eminyakeni emithathu edlule, ithimba lethu lenkonzo libhalise izinkambo zokulungisa izinkundla ezingaphezu kuka-500 kulo lonke elaseNingizimu-mpumalanga ye-Asia, eMpumalanga Ephakathi, nase-Afrika. Siphinde sahlola imibiko yenkonzo, sabala izimbangela, futhi imiphumela ayizange imangele noma ubani ochitha imali eningi ukuze aziphilise: izingxenye ezintathu zibangela ngaphezu kuka-60% wezingcingo esithi “i-compressor ngeke yakhe ingcindezi” noma “uwoyela yonke indawo” esizithathayo.

Nakhu ukuthi ziyini, kungani zehluleka, futhi - okubaluleke kakhulu - ukuthi ungazibamba kanjani ngaphambi kokuba umugqa wakho wokukhiqiza ume.


1. Isici Sokuhlukanisa Amafutha — Isigebengu Esiphindayo Esihamba Phambili

油分芯

Umaisikulufa se-compressorUma umzimba womuntu wawungumzimba, isihlukanisi samafutha sasizoba yizinso. Umsebenzi waso ulula: ukuhlukanisa amafutha nomoya ocindezelwe ngaphambi kokuba umoya uphume emshinini. Uma usebenza, uthola umoya ohlanzekile. Uma ungasebenzi, uthola ifu lenkungu yamafutha liphuma emishinini yakho engezansi. Sibone amathuluzi omoya econsa amafutha ngenxa yesihlukanisi esivuvukile.

Yini Engahambi Kahle

Isihlukanisi siyi-cylinder ye-fiberglass enezingqimba eziningi. Ngokuhamba kwesikhathi, izikhala ezincane ziyavaleka ngalokhu okulandelayo:

  • Uthuli nezinto ezingcolisayo ezingangeni esihlungini somoya.
  • Udaka lwamafutha olune-oxidized (ikakhulukazi ezindaweni ezishisa kakhulu).
  • Ama-carbon deposits avela ku-oyela oye wasebenza isikhathi esingaphezu kwesikhathi sawo sokusebenza.

Uma isihlukanisi sivaleka, umehluko wokucindezela kuyo uyakhuphuka. Uma i-delta-P idlula cishe umugqa ongu-0.8 kuya ku-1.0, isici singaqhekeka ngokomzimba. Futhi uma lokho kwenzeka, yonke i-oil sump iyacindezelwa phansi ngemizuzu embalwa.

Izimpawu Ozoziqaphela Kuqala

  • Ukudluliselwa kwamafutha endaweni yokusetshenziswa — amathuluzi, izihlungi, kanye nokomisa kuqala ukukhombisa izinsalela zamafutha.
  • I-compressor ilayisha kaningi kodwa kunzima ukubamba ingcindezi.
  • Uma une-differential pressure gauge efakwe ethangini lokuhlukanisa, inaliti ikhuphukela endaweni ebomvu.

Indlela Yokuhlala Uhamba Phambili Kulokho

Isihlukanisi asiyona ingxenye "yokubaleka kuze kube yimpumelelo". Abakhiqizi abaningi bawalinganisa amahora angu-2,000 kuya kwangu-4,000 kuye ngezimo zokusebenza. Kodwa nakhu incwadi engeke ikutshele khona: uma izinga lokushisa lakho elizungezile lifinyelela ku-40°C njalo (okuvamile eMpumalanga Ephakathi, eNyakatho Afrika, nasezingxenyeni zaseNingizimu-mpumalanga ye-Asia), nciphisa leso sikhathi ngo-30%. Ukushisa kusheshisa ukubola kwamafutha, kanti uwoyela ohlanganisiwe ubhubhisa izakhi zesihlukanisi.

Ukutshalwa kwezimali okungcono kakhulu ongakwenza i-differential pressure gauge — ingxenye engu-$50 ekutshela ngqo ukuthi i-element idinga ukushintshwa nini, esikhundleni sokuqagela ngokusekelwe kumitha yehora.


2. I-Intake Valve — Ithule Kuze Kungabi Khona

进气阀

Ivalvu yokungenisa ihlezi ngaphambili kakhulu komjikelezo wokucindezela. Lapho i-compressor ilayisha, iyavuleka ukuze kungene umoya ozungezile. Lapho i-compressor ikhulula, iyavala. Ijikeleza izikhathi ezingamashumi ezinkulungwane futhi, ekugcineni, iyeke ukwenza noma iyiphi yalezo zinto ngendlela efanele.

Yini Engahambi Kahle

Sibona izindlela ezimbili zokwehluleka:

Kuvaliwe (Okuvame Kakhulu): Isiqu se-valve noma ipuleti le-butterfly liyabanjwa ngenxa yokwakheka kodaka oluvela ku-oyili ongcolile. I-compressor iyagijima, injini iyajikeleza, kodwa akukho moya ongena ekamelweni lokucindezela. Umshini uhlala lapho ukhala — akukho ukwakheka kokucindezela, akukho alamu kusilawuli esiyisisekelo. Abaqhubi bavame ukungaqapheli kuze kube yilapho ukucindezela okuphansi kwehla futhi wonke umugqa uvala.

Ivaleleke Ngokungaphelele (Ayivamile Kakhulu, Ibiza Kakhulu): Ivalvu yehluleka ukuvala ngokuphelele ngesikhathi sokukhipha. Lokhu kusho ukuthi i-compressor ayikwazi ukucindezela kahle i-oyela sump ngesikhathi ingasebenzi, okuholela ekuqhumeni kwamafutha amaningi, futhi ekugcineni, uwoyela uphushelwe ngaphandle ngesihlungi somoya. Yebo — sibone ama-compressor ekhipha uwoyela ngokoqobo endaweni yokungenisa.

Izimpawu Ozoziqaphela Kuqala

  • I-compressor isebenza kodwa ayikhi ingcindezi, noma ithatha isikhathi eside kakhulu kunokujwayelekile.
  • Ukuziphatha okungavamile "kokuzingela" — ukulayisha nokukhipha impahla ngokushesha njalo ngemizuzwana embalwa.
  • Izinsalela zikawoyela ezizungeze indlu yesihlungi somoya (isipho esifile sevalvu yokungenisa ebambekile).

Kungani Kwenzeka

Izikhathi eziyisishiyagalolunye kweziyishumi, imbangela eyinhloko akuyona ivalvu ngokwayo — uwoyela ongcolile. Lapho opharetha becindezela izikhawu zokushintsha uwoyela kakhulu, uwoyela uyaqina, wakhe i-varnish, bese kuthi i-varnish inyuse izingxenye ezihambayo zevalvu yokungenisa. Ivalvu ngokwayo ilula ngokwemishini. Iyahluleka ngoba uwoyela uyeka ukugcoba waqala ukusebenza njengeglue.

Ukuvimbela

  • Namathela esikhawulweni sokushintsha uwoyela esinconywayo. Uma incwadi yemiyalelo ithi amahora angu-2,000 ngamafutha amaminerali, ungawacindezeli aye ku-2,500.
  • Sebenzisa uwoyela wokwenziwa osezingeni eliphezulu uma usebenza ezindaweni ezinothuli (ezindaweni zokumba, ezimayini, ezitshalweni zesimende). Okwenziwayo kumelana nokwakheka kwe-varnish kangcono kakhulu kunamafutha amaminerali.
  • Ngesikhathi sokuhlola okuvamile, jikelezisa ivalvu yokungenisa ngesandla (uma itholakala kalula) bese ulalela ukunyakaza okubushelelezi. Noma yikuphi ukugaya noma ukunamathela — kushintshe ngaphambi kokuthi kuqede umkhiqizo wakho.

3. I-Valve Yokucindezela Okuncane — Eyomuntu Ongayihloli

最小压力阀

I-valve encane yokucindezela (i-MPV) iyisakhi esingathandeki kakhulu ku-screw compressor. Itholakala endaweni yokuphuma yethangi lokuhlukanisa uwoyela, futhi umsebenzi wayo kuphela ukugcina ingcindezi yethangi lokuhlukanisa ingaphezu kwamabha angu-4 kuya kwangu-4.5 ngesikhathi sokusebenza. Lokhu kuqinisekisa ukugeleza okwanele kukawoyela ohlelweni ngaphambi kokuba umoya ocindezelwe ukhishwe phansi komfula.

Ngenxa yokuthi i-MPV ayibangi umsindo uma yehluleka futhi ayibangeli isibani sokuxwayisa, ithola isihloko esithi “ingxenye ehluleka izinyanga ezintathu ngaphambi kokuba noma ubani aqaphele.”

Yini Engahambi Kahle

I-MPV iyivalvu yokuhlola enesipilingi. Ngokuhamba kwesikhathi:

  • Intwasahlobo iyakhathala, bese ivalvu iqala ukuvuleka ngengcindezi ephansi kunalokho okuklanyelwe.
  • Ama-carbon deposit esihlalweni avimbela i-valve ukuthi ingavaleki kahle lapho i-compressor ikhulula noma ima.
  • Emishinini esebenzisa umoya omanzi nonomswakama, isiphethu sangaphakathi siyagqwala futhi ekugcineni siyaphuka.

Izimpawu Ozoziqaphela Kuqala

  • Ukwanda kwengcindezi kancane ngemva kokuqalisa. I-compressor enempilo kufanele ifinyelele ingcindezi yokusebenza zingakapheli imizuzwana eyi-15-30 yokulayisha. Uma kuthatha imizuzwana engama-45 noma ngaphezulu, i-MPV kungenzeka ukuthi iyingcindezi yokopha.
  • Ukugqwala kwamafutha ethangini lokuhlukanisa (ngoba ingcindezi encane ayigcinwa ukuze kugcinwe ukujikeleza kwamafutha kahle).
  • Ngemva kokuba i-compressor iyeke, uzwa umsindo oqhubekayo wokufutha — umoya uvuza emuva ngesihlalo se-MPV.

Izindleko Zangempela Zokungasinaki

I-MPV evuzayo ayichithi umoya nje kuphela — iqeda umoya ofanele ngesikhathi sokuqalisa. Imizuzwana embalwa yokuqala ngemva kokuqala kwemoto yilapho izakhi zesikulufu zidinga khona ukugeleza kukawoyela okuthembekile kakhulu. Uma ithangi lokuhlukanisa lingakwazi ukubamba ingcindezi encane, ingcindezi kawoyela iyalibala, futhi ama-rotor asebenza isikhathi eside kakhulu kunokufanele. Ngeke uwubone umonakalo namuhla. Uzowubona lapho umoya opholile udinga ukwakhiwa kabusha amahora angu-5,000 ngaphambi kwesikhathi esibekiwe.

Okufanele ngikwenze

  • Ngesikhathi sokulungiswa kwakho kwaminyaka yonke, cela uchwepheshe ukuthi ahlole ingcindezi yokuvula kwe-MPV ngebhentshi lokuhlola. Uma ivula ngaphezu kwebha engu-0.5 ngaphansi kwesilinganiso, yishintshe.
  • Uma uzwa umoya uvuza usuka entanjeni yokukhipha umoya isikhathi esingaphezu kwemizuzwana eyi-10 ngemva kokuvala kwe-compressor, isihlalo se-MPV siyadutshulwa.
  • Kwemishini engaphezu kwamahora ayi-10,000: vele uyishintshe ngokushesha. Intwasahlobo isiqedile umsebenzi wayo.

Intambo Evamile: Ikhwalithi Kawoyela

Funda futhi kuwo wonke amaphuzu amathathu okwehluleka. Uzobona iphethini: uwoyela ongcolile noma owonakele yimbangela eyinhloko yalowo nalowo. Uwoyela okwi-screw compressor wenza umsebenzi ophindwe kathathu - uthambisa ama-rotor, uvale izikhala zokucindezela, futhi uthuthe cishe u-80% wokushisa. Lapho uwoyela uhluleka, konke okunye kuyalandela.

Uma uthatha into eyodwa kuphela kulesi sihloko, yenza lokhu: ukuchitha imali eyengeziwe
200onqualitysyntheticoilandchangingitontimewillsaveyoua

Isikhathi sokushintshashintsha kwe-200onqualitysyntheticoiland sizokusindisa ukwakhiwa kabusha kwe-airend okungu-3,000 kanye nezinsuku ezintathu zokungasebenzi. Sikubone izikhathi eziningi kakhulu ukuba singazibala.


Ingabe i-Compressor Yakho Ibonisa Lezi Zimpawu?

Uma ubhekene nokuthutha uwoyela, ukwakheka komfutho ohamba kancane, noma umshini ongahlali ulayishiwe, ithimba lethu lesevisi lingakusiza ukuthi uhlole inkinga ngaphambi kokuba ibe yindleko yokulungisa. Xhumana nathi ukuze uthole iseluleko — mhlawumbe sesiyibonile inkinga yakho okungenani izikhathi eziyishumi nambili kulo nyaka.


Ufuna amanye amathiphu okulungisa aqinisekisiwe ensimini? Dlulisa amehlo ethuububanzi bomkhiqizo we-compressoror xhumana nethimba lethu lobuchwephesheukuze uthole izincomo ezithile.


Isikhathi sokuthunyelwe: Julayi-24-2026