Ungahlola kanjani ukuthi uwoyela we-compressor uyawonga amandla?

Ukuba nakho kokubili “izintaba zegolide nezesiliva” kanye “namanzi aluhlaza nezintaba eziluhlaza” kuye kwaba umgomo ophishekelwa amabhizinisi akhiqizayo. Ukwenza umsebenzi omuhle ekongiweni kwamandla nasekunciphiseni ukungcola, amabhizinisi awadingi nje kuphela okonga amandla kanye nemishini ehambisana nemvelo, kodwa futhi nokwengeza imikhiqizo yokugcoba esebenza kahle kakhulu emishinini, engakwazi nje ukunciphisa izindleko zamandla kumabhizinisi, kodwa futhi. ukunciphisa ukukhishwa kwekhabhoni.

I-air compressoriyithuluzi eliguqula amandla emishini abe amandla okucindezela kwegesi. Kuyidivayisi ekhiqiza umfutho womoya ocindezelwe. Ingasetshenziswa ezikhathini ezihlukene njengokuhlinzeka ngamandla omoya, ukulawula amadivaysi ezishintshayo, kanye nokukhipha umoya ongaphansi komhlaba. Isetshenziswa kakhulu ezimayini, izindwangu, insimbi, ukukhiqizwa kwemishini, ubunjiniyela bomphakathi, amakhemikhali e-petrochemicals nezinye izimboni. Kuyisisetshenziswa esibalulekile esibalulekile sokukhiqiza nokusebenza kwamabhizinisi amaningi.

Umsebenzi wei-compressor yomoyainamandla kakhulu futhi ingabizwa ngokuthi "isisebenzi esiyisibonelo" sokukhiqiza kwebhizinisi, kodwa ukusetshenziswa kwayo kwamandla akufanele kubukezwe phansi. Ngokocwaningo, ukusetshenziswa kwamandla kwesistimu ye-compressor yomoya kungabalelwa ku-15% kuya ku-35% wengqikithi yamandla asetshenziswa amabhizinisi asebenzisa igesi; ezindlekweni zomjikelezo wokuphila ogcwele we-compressor yomoya, izindleko zokusetshenziswa kwamandla zibalelwa cishe izingxenye ezintathu kwezine. Ngakho-ke, ukuthuthukiswa kokusebenza kahle kwamandla kwe-compressor yomoya kubaluleke kakhulu ekongeni amandla kanye nokunciphisa i-carbon yamabhizinisi.

Ake sibheke izinzuzo zezomnotho zokonga amandla e-compressor ngokubala okulula: Thatha i-132kWi-screw air compressoregijima ngomthwalo ogcwele njengesibonelo. U-132kW usho ukuthi ugesi ufinyelela ku-132 degrees ngehora. Ukusetshenziswa kukagesi ngosuku olulodwa lomsebenzi ogcwele womthwalo ungama-degree angu-132 aphindwe ngamahora angu-24, alingana nama-degree angu-3168, futhi ukusetshenziswa kukagesi unyaka owodwa yi-1156320 degrees. Sibala ngokusekelwe ku-yuan engu-1 nge-kilowatt-hora, futhi ukusetshenziswa kukagesi kwe-compressor yomoya yesikulufa engu-132kW esebenza ngokugcwala okugcwele unyaka owodwa ngu-1156320 yuan. Uma ukonga amandla kungu-1%, i-yuan engu-11563.2 ingagcinwa ngonyaka owodwa; uma ukonga amandla kungu-5%, ama-yuan angama-57816 angagcinwa ngonyaka owodwa.

Njengegazi lamandla lemishini yemishini ngesikhathi sokusebenza, uwoyela wokugcoba ungafinyelela imiphumela ethile yokonga amandla ngokuthuthukisa ukusebenza kwawo, okuqinisekisiwe emkhakheni wokusebenzisa izinjini ezivuthayo zangaphakathi. Ngokusebenzisa ukugcoba, ukusetshenziswa kukaphethiloli kwezinjini ezivuthayo zangaphakathi kungancishiswa ngokuphumelelayo ngo-5-10% ngamakhilomitha angu-100. Ucwaningo luye lwabonisa ukuthi ngaphezu kwe-80% yemfucumfucu egugayo namandla okusebenza kahle kwemishini yemishini kwenzeka esigabeni sokumisa okuvamile, izinga lokushisa eliphezulu eliqhubekayo kanye nokusebenza kwezinga lokushisa eliphansi. Umbhali ukholelwa ukuthi ukuze kuncishiswe ukugqoka nokuthuthukisa ukusebenza kahle kwamandla ngokusebenzisa ukugcoba, kuyadingeka ukuqala kulezi zixhumanisi ezintathu ezibalulekile.

Njengamanje, i-OEM ngayinye inokuhlolwa kwayo kwebhentshi, okungalingisa ngokuqondile izimo zokusebenza zangempela zemishini. Ukunciphisa ukugqokwa kanye nomthelela wokonga amandla ohlolwe ukuhlolwa kwebhentshi kuseduze nezimo zangempela zokusebenza. Kodwa-ke, ukuhlolwa kwebhentshi kuvame ukubiza, ngakho-ke umbhali ukholelwa ukuthi uma ukuhlolwa kokunciphisa ukugqokwa kanye nomthelela wokonga amandla kungathuthukela esigabeni saselabhorethri, kungonga izindleko eziningi futhi kuthuthukise ukusebenza kahle kokuhlolwa kwebhentshi le-OEM.

Kodwa-ke, ayikho indlela ekhethekile yokuhlola umphumela wokonga amandla kawoyela we-compressor embonini, kodwa umbhali ukholelwa ukuthi ngosizo lweminyaka eminingi yemiphumela yocwaningo lwamafutha enjini yangaphakathi, umphumela wokonga amandla kawoyela we-compressor elabhorethri. isigaba singahlolwa ngokusebenzisa ucwaningo olulandelayo.

1. Ukuhlolwa kwe-viscosity

I-viscosity iyinkomba ebalulekile yamafutha okugcoba, futhi kunezindlela eziningi zokuyiveza.

I-kinematic viscosity iyi-viscosity evame kakhulu, okuyinkomba ekhombisa ukuguquguquka nezici zangaphakathi zokungqubuzana koketshezi. Isilinganiso se-kinematic viscosity singasetshenziswa ukuhlola ukusebenza kwayo kwe-fluidity nokusebenza kokugcoba emazingeni okushisa ahlukene.

I-Brookfield rotational viscosity iyindlela yokulinganisa i-viscosity ejikelezayo eyasungulwa umndeni wakwa-Brookfield e-United States, futhi igama layo livela kulokhu. Le ndlela isebenzisa ubudlelwane obuyingqayizivele phakathi kwe-shear kanye nokumelana okukhiqizwa phakathi kwe-rotor noketshezi ukuze kutholwe inani le-viscosity, ihlola i-viscosity yokujikeleza kwamafutha emazingeni okushisa ahlukene, futhi iyinkomba evamile yamafutha okudlulisa.

Izinga lokushisa eliphansi elibonakalayo i-viscosity libhekisela ku-quotient etholwe ngokuhlukanisa ingcindezi yokugunda okuhambisanayo ngenani lokugunda ngaphansi kwejubane elithile. Lesi inkomba evamile yokuhlola i-viscosity yamafutha enjini, enokuxhumana okuhle nesiqalo esibandayo senjini futhi engabikezela amaphutha abangelwa ukungenzi kahle kokumpompa kukawoyela wenjini ngaphansi kwezimo ezisezingeni eliphansi lokushisa.

I-viscosity yokumpompa izinga lokushisa eliphansi yikhono lokuhlola ikhono lephampu kawoyela ukumpompa endaweni ngayinye yokungqubuzana ngaphansi kwezimo ezinezinga lokushisa eliphansi. Kuyinkomba evamile yokuhlola i-viscosity yamafutha enjini futhi inobudlelwane obuqondile nokusebenza kokuqala okubandayo, ukusebenza kokugqokwa kokuqala, kanye nokusetshenziswa kwamandla ngesikhathi sokuqalisa kwenqubo yenjini.

2. Gqoka ukuhlola

Ukuthambisa kanye nokunciphisa ukungqubuzana kungenye yezinto ezibaluleke kakhulu kuwoyela wokugcoba. Ukuhlolwa kwe-Wear futhi kuyindlela eqondile kakhulu yokuhlola ukusebenza okungahambisani nokugqokwa kwemikhiqizo kawoyela. Indlela yokuhlola evame kakhulu i-four-ball friction tester.

Umhloli wokungqubuzana wamabhola amane uhlola amandla okuthwala umthwalo wamafutha ngendlela yokuslayida ngaphansi kwengcindezi yephoyinti, okuhlanganisa nomthwalo omkhulu ongabanjwanga we-PB, umthwalo we-sintering we-PD, kanye nenani eliphelele lokugqoka i-ZMZ; noma yenza izivivinyo zokuguga zesikhathi eside, ikala ukungqubuzana, ibala ama-coefficients okungqubuzana, osayizi bendawo yokuguga, njll. Ngezinsiza ezikhethekile, ukuhlolwa kokugqoka kokuphela kanye nokuhlolwa kokuguga okulingiswayo nakho kungenziwa. Ukuhlolwa kokungqubuzana kwamabhola amane kuyinkomba enembile futhi eyisihluthulelo yokuhlola ukusebenza kokumelana nokugqokwa kwemikhiqizo kawoyela. Ingasetshenziselwa ukuhlola uwoyela wezimboni ehlukahlukene, uwoyela wokudlulisa, namafutha ensimbi. Izinkomba zokuhlola ezihlukene zingabuye zikhethwe ngokuya ngokusetshenziswa okuhlukene kwamafutha okugcoba. Ngokungeziwe ekunikezeni idatha eqondile emelene nokugqokwa kanye nengcindezi eyeqisayo, ukuzinza, ukufana, nokuqhubeka kwefilimu kawoyela kungabuye kuhlolwe ngendlela enembile ngokubheka ithrendi kanye nohlobo lomugqa wejika lokungqubuzana phakathi nokuhlolwa.

Ngaphezu kwalokho, ukuhlolwa kokugqokwa kwe-micro-motion, ukuhlolwa kwe-anti-pitting, ukuhlolwa kwegiya nokugqoka kwepompo konke kuyizindlela ezisebenzayo zokuhlola ukusebenza kokumelana nokugqokwa kwemikhiqizo kawoyela.

Ngokuhlolwa kokusebenza okuhlukile kokugqokwa, ikhono lokunciphisa ukugqokwa likawoyela lingaboniswa ngokuqondile, okuphinde kube yimpendulo eqondile kakhulu yokuhlola umphumela wokonga amandla kawoyela wokugcoba.